Inqubo yokukhiqiza eyinhloko: insimbi eyindilinga → ukuhlola kabusha → ukucwecwa → ukuvala → ukuvala → ukugxilisa → ukufudumeza → ukubhoboza → ukucosha → ikhanda eliyisicaba → ukuhlola nokugaya → ukugoqa okubandayo (umdwebo obandayo) → ukwehlisa → ukwelapha ukushisa → ukuqondisa → ukusika ipayipi (ubude obulungisiwe ukuya kobude) →ukuhlola →umkhiqizo oqediwe, umshini wokudlula ingcindezi)→ukupakisha nokugcina.

1. Ukusika insimbi eyindilinga: Ngemva kokuthola insimbi eyindilinga kusuka endaweni yokugcina impahla eluhlaza, bala ubude bokusika bensimbi eyindilinga ngokuya ngezidingo zenqubo, bese udweba umugqa ensimbi eyindilinga. Izinsimbi zipakishwa ngokwamabanga ensimbi, izinombolo zokushisa, izinombolo zeqoqo lokukhiqiza kanye nokucaciswa, futhi iziphetho zihlukaniswa ngopende bemibala ehlukene.

2. Ukubeka phakathi nendawo: Uma ubeka maphakathi umshini wokumba wengalo ephambanayo, qala ngokuthola indawo emaphakathi engxenyeni yensimbi eyindilinga, ubhoboze imbobo yesampula, bese uyilungisa iqonde kuthebula lomshini wokumba ukuze ubeke maphakathi nendawo. Amabha ayindilinga ngemva kokubekwa phakathi apakishwe ngokwezinga lensimbi, inombolo yokushisa, ukucaciswa kanye nenombolo yeqoqo lokukhiqiza.

3. Ukucwecwa: ukucwecwa kwenziwa ngemva kokudlulisa ukuhlolwa kwezinto ezingenayo. Ukucwecwa kuhlanganisa ukuxebuka kwe-lathe nokusika isivunguvungu. I-lathe peeling yenziwa ku-lathe ngendlela yokucubungula ye-clamp eyodwa kanye ne-top eyodwa, futhi ukusika kwesivunguvungu ukulenga insimbi eyindilinga ethuluzini lomshini. Yenza isivunguvungu.

4. Ukuhlolwa kobuso: Ukuhlolwa kwekhwalithi yensimbi eyindilinga ehlutshiwe iyenziwa, futhi amaphutha akhona akhona amakwe, futhi izisebenzi zokugaya zizogaya kuze kube yilapho zifaneleka. Imigoqo eyindilinga eye yadlula ekuhlolweni inqwabelaniswa ngokwehlukana ngokwezinga lensimbi, inombolo yokushisa, ukucaciswa kanye nenombolo yeqoqo lokukhiqiza.

5. Ukushisisa insimbi eyindilinga: Imishini yokushisisa yensimbi eyindilinga ihlanganisa isithando somlilo esibaselwa ngegesi kanye nesithando somlilo esinjengebhokisi. Isithando somlilo senhliziyo esishiswa ngegesi sisetshenziselwa ukufudumeza ngamaqoqo amakhulu, futhi isithando somlilo esifakwe ngegesi sisetshenziselwa ukufudumeza ngamaqoqo amancane. Lapho kungena esithandweni somlilo, imigoqo eyindilinga yamabanga ahlukene ensimbi, izinombolo zokushisa kanye nokucaciswa kuhlukaniswa nefilimu yangaphandle yakudala. Lapho imigoqo eyindilinga ifudumala, abaguquli basebenzisa amathuluzi akhethekile ukuze baphendule imigoqo ukuze baqinisekise ukuthi imigoqo eyindilinga iyashiswa ngokulinganayo.

6. Ukubhoboza okushisayo: sebenzisa iyunithi yokubhoboza kanye ne-compressor yomoya. Ngokwezincazelo zensimbi eyindilinga ene-perforated, amapuleti omhlahlandlela ahambisanayo namapulaki e-molybdenum akhethiwe, futhi insimbi eyindilinga eshisiwe ifakwe i-perforator, futhi amapayipi emfucumfucu abhoboziwe afakwa ngokungahleliwe echibini ukuze aphole ngokugcwele.

7. Ukuhlola nokugaya: Hlola ukuthi ingaphakathi nangaphandle lepayipi lemfucumfucu libushelelezi futhi libushelelezi, futhi akumelwe kube nesikhumba sezimbali, imifantu, ama-interlayers, imigodi ejulile, izintambo ezingathí sina, insimbi yombhoshongo, amafritter, i-Baotou namakhanda esikela. Ukukhubazeka okungaphezulu kwepayipi lemfucuza kungaqedwa ngendlela yokugaya yendawo. Amapayipi emfucumfucu adlulile ekuhlolweni noma lawo aphumelele ukuhlolwa ngemva kokulungiswa nokugaya ngeziphambeko ezincane azohlanganiswa yizinqwaba ze-workshop ngokuvumelana nezidingo, futhi ahlanganiswe ngokwezinga lensimbi, inombolo yesithando somlilo, ukucaciswa kanye nenombolo ye-batch yokukhiqiza yepayipi lemfucuza.

8. Ukuqondisa: Amapayipi kadoti angenayo endaweni yokusebenzela yokubhoboza apakishwe eyinqwaba. Ukuma kwepayipi lemfucuza engenayo ligobile futhi lidinga ukuqondiswa. Imishini yokuqondisa ingumshini wokuqondisa oqondile, umshini wokuqondisa ovundlile kanye nomshini wokunyathelisa we-hydraulic mpo (osetshenziselwa ukuqondisa ngaphambili lapho ipayipi lensimbi linomgoqo omkhulu). Ukuze uvimbele ipayipi lensimbi ukuthi lingagxumi ngesikhathi sokuqondisa, umkhono wenayiloni usetshenziselwa ukukhawulela ipayipi lensimbi.

9. Ukusika amapayipi: Ngokohlelo lokukhiqiza, ipayipi lemfucuza eliqondile lidinga ukusika ikhanda nomsila, futhi izinto ezisetshenziswayo ziwumshini wokusika isondo lokugaya.

10. Pickling: Ipayipi lensimbi eliqondile lidinga ukucwiliswa ukuze kukhishwe isikali se-oxide nokungcola ebusweni bepayipi likadoti. Ipayipi lensimbi liyacoliswa endaweni yokusebenzela yokukhetha, futhi ipayipi lensimbi liphakanyiselwa kancane ethangini lokukhetha ukuze licoshwe ngokushayela.

11. Ukugaya, ukuhlolwa kwe-endoscopic kanye nokupholishwa kwangaphakathi: amapayipi ensimbi afaneleka ukucoshwa angena enqubweni yokugaya yangaphandle, amapayipi ensimbi aphucuziwe ahlolwa nge-endoscopic, futhi imikhiqizo engafanelekile noma izinqubo ezinezidingo ezikhethekile zidinga ukubhekana nazo ngaphakathi.

12. Inqubo yokugoqa ebandayo/inqubo yokudweba ebandayo

Ukugoqeka okubandayo: Ipayipi lensimbi ligoqwa yizigayo zokugaya ezibandayo, futhi ubukhulu nobude bepayipi lensimbi kuguqulwa ukuguquguquka okubandayo okuqhubekayo.

Umdwebo obandayo: Ipayipi lensimbi liyavutha futhi lincishiswe ngodonga ngomshini wokudweba obandayo ngaphandle kokufudumeza ukushintsha usayizi nobude bepayipi lensimbi. Ipayipi lensimbi elidonsa ngokubanda linobude obuphakeme bokunemba kanye nokuqedwa okuhle kwendawo. Okubi ukuthi ukucindezeleka okusalayo kukhulu, futhi amapayipi adonswa ngokubanda anobubanzi obukhulu asetshenziswa njalo, futhi isivinini sokwenza umkhiqizo oqediwe sihamba kancane. Inqubo ethile yokudweba okubandayo ihlanganisa:

① Ikhanda lokushisela lesihloko: Ngaphambi komdwebo obandayo, umkhawulo owodwa wepayipi lensimbi udinga ukuqondiswa (ipayipi lensimbi eliwububanzi obuncane) noma ikhanda lokushisela (ipayipi lensimbi eliwububanzi obukhulu) ukuze kulungiselelwe inqubo yokudweba, kanye nenani elincane lepayipi lensimbi elicacisiwe elikhethekile lidinga ukushiswa bese liqondiswa.

② Ukugcotshwa nokubhaka: Ngaphambi komdwebo obandayo wepayipi lensimbi ngemva kwekhanda (ikhanda lokushisela), imbobo yangaphakathi nendawo yangaphandle yepayipi yensimbi izogcotshwa, futhi ipayipi lensimbi eligcotshwe okokugcoba liyomiswa ngaphambi kokudweba okubandayo.

③ Umdwebo obandayo: Ipayipi lensimbi ngemva kokuba i-lubricant isomile ingena enkambweni yokudweba ebandayo, futhi okokusebenza okusetshenziselwa ukudweba okubandayo umshini wokudweba obandayo wamaketanga kanye nomshini wokudweba obandayo we-hydraulic.

13. Ukwehlisa amafutha: Inhloso yokwehlisa amafutha wukukhipha uwoyela ogoqayo oxhunywe odongeni lwangaphakathi nangaphandle kwepayipi lensimbi ngemva kokugingqa ngokuhlanza, ukuze kugwenywe ukungcolisa ingaphezulu lensimbi ngesikhathi sokudonsa kanye nokuvimbela ukwanda kwekhabhoni.

14. Ukwelashwa kokushisa: Ukwelashwa kokushisa kubuyisela isimo sezinto ngokusebenzisa i-recrystallization futhi kunciphisa ukumelana nokuguquguquka kwensimbi. Imishini yokwelapha ukushisa iyisisombululo segesi yemvelo somlilo wokushisa ukushisa.

15. Ukuqoqwa kwemikhiqizo eqediwe: Amapayipi ensimbi ngemva kokusikwa angaphansi kokukhethwa okuqediwe ngenjongo yokudlula indawo, ukuze ifilimu yokuvikela i-oxide ingakhiwe ebusweni bamapayipi ensimbi futhi ithuthukise ukusebenza okuhle kakhulu kwamapayipi ensimbi.

16. Ukuhlolwa komkhiqizo okuqediwe: Inqubo eyinhloko yokuhlolwa komkhiqizo oqediwe kanye nokuhlola ukuhlola imitha → i-eddy probe → i-super probe → umfutho wamanzi → umfutho womoya. Ukuhlolwa kwendawo ngokuyinhloko ukuhlola ngesandla ukuthi kukhona yini iziphambeko ebusweni bepayipi yensimbi, ukuthi ubude bepayipi lensimbi kanye nobukhulu bodonga lwangaphandle bufanelekile yini; ukutholwa kwe-eddy ikakhulukazi kusebenzisa umtshina wamaphutha wamanje we-eddy ukuze uhlole ukuthi azikho yini izintuba epayipini lensimbi; i-super-detection ikakhulukazi isebenzisa umtshina we-ultrasonic flaw ukuhlola ukuthi ipayipi lensimbi liqhephukile ngaphakathi noma ngaphandle; umfutho wamanzi , Umfutho womoya ukusebenzisa umshini wokubacindezela kanye nomshini wokucindezela komoya ukuze kutholwe ukuthi ipayipi lensimbi livuza amanzi noma umoya, ukuze kuqinisekiswe ukuthi ipayipi lensimbi lisesimweni esihle.

17. Ukupakisha kanye nokugcinwa kwempahla: Amapayipi ensimbi adlulile ekuhlolweni angena endaweni yokupakisha yomkhiqizo oqediwe ukuze ifakwe. Izinto ezisetshenziselwa ukupakisha zihlanganisa izigqoko zembobo, izikhwama zepulasitiki, indwangu yesikhumba senyoka, amabhodi okhuni, amabhande ensimbi engagqwali, njll. Ubuso obungaphandle bamaphethelo womabili wepayipi lensimbi eligoqiwe lihlanganiswe namabhodi amancane okhuni, futhi indawo yangaphandle iboshwe ngamabhande ensimbi engagqwali ukuvimbela ukuthintana phakathi kwamapayipi ensimbi ngesikhathi sokuthutha futhi kubangele ukungqubuzana. Amapayipi ensimbi apakishiwe angena endaweni yokupakisha yomkhiqizo ophelile.