Isingeniso kanye Nokuqhathaniswa Kwemigcobo Yepayipi Yensimbi Evamile, okuhlanganisa Amafutha Amnyama, i-3PE, i-FPE, ne-ECET - ROYAL GROUP

1. I-Black Oil Coating: Ukukhetha Okuphumelelayo Kokuvimbela Okujwayelekile Kokugqwala
Ukuze kubhekwane nezidingo zokuvimbela ukugqwala kwamapayipi ensimbi ajwayelekile, iRoyal Steel Group isebenzisa ubuchwepheshe bokuhlanganisa Amafutha Amnyama ukuze inikeze isivikelo esiyisisekelo samapayipi ensimbi asanda kukhiqizwa. Kusetshenziswa ngendlela yesifutho esiwuketshezi, ukunamathela kufinyelela ukushuba okulawulwa ngokunembile wama-microns angu-5-8, ukuvikela ngempumelelo emoyeni nasemanzini, okuhlinzeka ngokuvikeleka okuhle kakhulu kokugqwala. Ngenqubo yakho evuthiwe, ezinzile kanye nokusebenza kahle kwezindleko, ukugcotshwa kwe-Black Oil sekuphenduke isixazululo esijwayelekile sokuvikela emikhiqizweni yamapayipi ensimbi evamile yeQembu, okuqeda isidingo sezimfuneko ezengeziwe zamakhasimende. Isetshenziswa kabanzi kumaphrojekthi ahlukahlukene adinga ukuvimbela ukugqwala okubalulekile.

2. I-FBE Coating: Ukusetshenziswa Okunembayo Kwe-Hot-Dissolved Epoxy Technology

Kuzinhlelo zokusebenza ezidinga izinga eliphezulu kakhulu lokuvikelwa kokugqwala, ubuchwepheshe bokumboza be-Royal Steel Group's FBE (i-epoxy encibilikisiwe eshisayo) bubonisa izinzuzo eziphakeme. Le nqubo, esekelwe epayipini elingenalutho, iqala isuswe ukugqwala okunzima kusetshenziswa i-SA2.5 (i-sandblasting) noma i-ST3 (ukukhishwa mathupha) ukuze kuqinisekiswe ukuhlanzeka komphezulu wepayipi nokuba mahhadlazwana kuhlangabezana nezindinganiso ezithile. Ipayipi libe selishiselwa ukuze linamathele ngokulinganayo impushana ye-FBE phezulu, lenze i-FBE eyodwa noma ekabili. I-FBE enezingqimba ezimbili ithuthukisa futhi ukumelana nokugqwala, ijwayelane nezimo zokusebenza eziyinkimbinkimbi nezidinga kakhulu futhi inikeze umgoqo othembekile wamapayipi kawoyela negesi.

3. I-3PE Coating: Ukuvikelwa Okuphelele Ngesakhiwo Sezingqimba Ezintathu

Isixazululo se-3PE seRoyal Steel Group sinikeza ukuvikeleka okuphelele ngomklamo waso onezingqimba ezintathu. Isendlalelo sokuqala siyimpushana ye-epoxy resin eshintsha umbala, ebeka isisekelo esiqinile sokuvikela ukugqwala. Isendlalelo sesibili siyingcina esobala, esebenza njengesendlalelo esishintshayo futhi ithuthukisa ukunamathela phakathi kwezingqimba. Isendlalelo sesithathu siwukugoqa okugoqekayo kwe-polyethylene (PE), okuqhubeka kuthuthukisa umthelela we-coating kanye nokumelana nokuguga. Lesi sixazululo sokumboza sitholakala kuzo zombili izinguqulo eziphikisana ne-traverse nezingezona eziphikisana ne-traverse, ezihambisana nezidingo zamakhasimende, ezinikeza ukuguquguquka okuvumelana nezimo ezihlukahlukene zephrojekthi. Isetshenziswa kakhulu kumapayipi okudlulisela amabanga amade namapayipi obunjiniyela bakamasipala.

4. I-ECTE Coating: Inketho Engabizi kakhulu Yezicelo Ezingcwatshwe Nokucwiliswa emanzini

Ngezicelo ezikhethekile ezifana nezicelo ezingcwatshwe nezicwilisiwe, iRoyal Steel Group yethule isisombululo se-Epoxy Coal Tar Enamel Coating (ECTE). Lokhu kunamathela, okusekelwe ku-epoxy resin coal tar koqweqwe lwawo, kugcina ukumelana nokugqwala okuhle kakhulu kuyilapho kunciphisa ngempumelelo izindleko zokukhiqiza, kunikeza amakhasimende inketho engabizi kakhulu. Nakuba izimbotshana ze-ECTE zihilela ukungcola okuthile ngesikhathi sokukhiqiza, iQembu lenze kahle izinqubo zalo zokukhiqiza, lihlonyiswe ngemishini yokwelapha ebanzi yemvelo, kanye nesisi esingcolisa umoya esilawulwa ngokuqinile, sifinyelela ukulingana phakathi kokuhlangabezana nezidingo zephrojekthi nokufeza izibopho zemvelo. Lokhu sekwenze kwaba yisixazululo esikhethwayo sokuhlanganisa amaphrojekthi afana namapayipi kawoyela agqitshiwe kanye namanethiwekhi amanzi angaphansi komhlaba.

5. I-Fluorocarbon Coating: Ingcweti Yokuvikela I-UV yamaPiles Piles
Kuzinhlelo zokusebenza ezifana nezinqwaba zomgodi, ezichayeka emisebeni eshubile ye-UV isikhathi eside, ubuchwepheshe bokunamathela be-Fluorocarbon be-Royal Steel Group bubonisa izinzuzo ezihlukile. Lesi sici esinezingxenye ezimbili sinezingqimba ezintathu: eyokuqala i-epoxy primer, i-zinc-rich rich primer, noma i-primer ecebile ye-zinc engenasisekelo, ehlinzeka ngesisekelo esiqinile sokuvikela ukugqwala. Isendlalelo sesibili ijazi lensimbi epoxy micaceous lensimbi elisuka kumkhiqizo owaziwayo i-Sigmacover, elithuthukisa ukujiya koqweqwe lwawo futhi livimbele ukungena. Ungqimba lwesithathu ijazi le-fluorocarbon topcoat noma i-polyurethane topcoat. Amajazi e-Fluorocarbon, ikakhulukazi lawo enziwe nge-PVDF (i-polyvinylidene fluoride), anikeza ukukhanya okuhle kakhulu kwe-UV, isimo sezulu, nokumelana nokuguga, avikela ngempumelelo izisekelo zenqwaba ekugugulekeni ngenxa yomoya wolwandle, isifutho sikasawoti, nemisebe ye-UV. IQembu liphinde lisebenzisane nemikhiqizo yokumboza edumile efana ne-Hempel, ikhetha ama-primer nama-midcoat ukuze iqhubeke nokuqinisekisa ikhwalithi iyonke yezingubo zokumboza futhi inikeze ukuvikeleka kwesikhathi eside kwengqalasizinda yasolwandle njengamadokodo namachweba.

6. Izingubo Zangaphakathi Zamapayipi Amanzi: IPN 8710-3 Isiqinisekiso Sokuhlanzeka